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Chlorine Dioxide - Clo2 Applications within Poultry Processing.(read more)

Chlorine Dioxide - CLO2 Applications within Poultry Processing.

Chlorine dioxide is an effective disinfectant that offers an alternative to the standard chlorine that is used within poultry processing in carcass washing applications.

EOX Products & Service

EOX is a company specializing in chlorine dioxide technology. We offer a full technology package based around our simple method to produce 75% pure  Chlorine Dioxide .No generator needed

  • Ready-To-Use Chlorine Dioxide Solutions.
  • Monitoring of residuals and supply of the test kits.
  • Technical Service and Back-up.

Properties of Chlorine Dioxide.

Chlorine Dioxide is a powerful oxidizing agent and biocide, with broad spectrum efficacy against bacteria, fungi, algae, viruses and protozoa. The basic properties of chlorine dioxide that differentiate it from other oxidizing biocides/disinfectants are:

  • Chlorine dioxide possesses broad spectrum anti-microbial capabilities.
  • Chlorine dioxide is not sensitive to system pH. .
  • Chlorine dioxide is very specific and enters into only a few side reactions when compared with chlorine, it does not chlorinate organics, therefore it does not form THMs.
  • Provides a residual disinfectant level.
  • Chlorine dioxide is significantly less corrosive than chlorine.
  • Approved by the EPA for drinking water disinfection
  • Chlorine dioxide is 100 - 1000 times more effective at removing/preventing biofilm than chlorine.

Chlorine Dioxide Applications Within Poultry Processing.

Poultry Processing Flow Diagram.

Unloading and shackling → Stunning → Bleeding → Scalding → Plucking→ Evisceration → Carcass Wash → Chilling (Spin Chilled / Air Chilled)→ Sorting→ Packaging.

The main problem is to control cross-contamination. Contamination of carcasses can occur via contact with soiled surfaces, equipment or the hands of operatives. Microorganisms can also be spread in airborne dust particles and droplets and through any rupture of the intestines during evisceration.

Chlorine dioxide is best dosed at the various unit processes to act as a break in contamination thereby reducing/eliminating cross contamination as well as removing superficial microoragnisms before they have an opportunity to become attached and penetrate the carcass.

The typical/possible applications are:

  • Maintenance of a low residual in the scalding tank (0.5ppm).
  • Carcass Sprays.
  • Spin chillers.

Case Study 1:

The evaluation was undertaken at a large poultry processor in South Africa, with the microbiological evaluation of the carcasses undertaken

Description of Evaluation:

Chlorine dioxide was compared to gaseous chlorine.

Chlorine dioxide was substituted for chlorine in the inside-outside washer after evisceration. All other processing was the same for both chlorine and chlorine dioxide. The whole carcasses were collected once they had been air chilled and packaged.

Chlorine was between 75 - 100 ppm, and chlorine dioxide was dosed at 3 ppm.

Results:

Product A = Chlorine.

Product B = Chlorine Dioxide.

Discussion:

The outcome of the case study is that chlorine dioxide at 3 ppm has the same efficacy as chlorine at 75 ppm.

Case Study 2.

This study was an in house evaluation undertaken by a separate large poultry processor using EOXIDE LQ 75

Description of Evaluation:

The trail was  run for a duration of one week. Chlorine dioxide was injected into the chilled water at 3 ppm. The results were compared to a previous history when using chlorine at 75 ppm.

Results:

Samples were taken daily, and averaged for the week and compared to the average for chlorine.

 

Coliform Counts

E.coli Counts

Staph Counts.

Chlorine

632

447

623

Chlorine Dioxide

793

540

590

Discussion:

As is evident there is no significant difference between the two chemicals.

Legislative Summary

United States:

Food and Drug Administration amendment to 21 CFR Part 173 to provide for the safe use of chlorine dioxide as an antimicrobial agent in water used in poultry processing up to 3ppm.

European Union:

Directive 93/43/EEC states that water used in food production must be of quality for human consumption. This implements Council Directive 80/778/EEC on the quality of water for human consumption, where it relates to water used in food production, where chlorine dioxide is approved for use at 0.5 ppm (the washing of poultry and meat carcasses with 75 ppm of chlorine dioxide is no longer allowed, chlorine is only permitted for use at drinking water levels).

For more information please contact:

Cl FREE Distributors of EOXIDE LQ 75 SOUTH AFRICA

Cell 0829574032 email water@truewan.co.za

EOXIDE LQ 75  

ClO2 - 0.75% - N38957

-         

R-Phrases:

36:           Irritant

 

S-Phrases:

23:           Do not breath gas

26:           In case of contact with eyes, rinse immediately

                with plenty of water and seek medical advice

36/37/39: Wear suitable protective clothes, gloves, eye/face

                protection

45:           In case of accident or if you feel unwell, seek

                medical advice immediately.

                (Show the label where possible)

 

ClO2 have a kinetic halftime between 30 and 45 days, when stored in a cool and dark place

Production date                  :

Expiration date                     : 

 

N-number: 38957

 

ISO 9001:2008 CERTIFICATION no NL006289-1

STANDARD EN12671 adopted by SABS AS NATIONAL STANDARD, SANS 52671:2007

eOx International bv

1e Lulofsdwars straat 117

2521 AZ  DEN HAAG

The Netherlands

+31 70 380 07 75    +31 70 384 14 76

email : info@eox-international.com

This solution contains 0.75% chlorine dioxide                                     

-          Keep away from children

-         

When preparing the CLO2 solution

Please always wear safety protection.